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BER-GRİT

Fire protective coating

In normal conditions, it is a thin coating. In case of fire, it expands to form an insulating carbon layer, delaying the temperature increase of the steel supporting element.

Steel supporting section with intumescent coating applied.
Intumescent thickness is calculated based on the section factor and target duration.

Target fire resistance durations

R30
30 minutes
R60
60 minutes
R90
90 minutes
R120
120 minutes

The target duration is determined by the product approval document and project calculations. The coating thickness varies according to this duration and the section properties of the element.

Scope of application

The system is not a single layer. Primer, intumescent coating and suitable topcoat work together.

Steel load-bearing structure with fire protection applied.
Thickness is calculated according to the section factor of the support.
  1. 01

    System selection

    Water-based and solvent-based intumescent and passive fire protection coating systems.

  2. 02

    Coating combination

    Primer, intumescent coating and suitable topcoat combination is determined according to the project.

  3. 03

    Target duration and approval

    Product approval document and calculations based on target durations such as R30, R60, R90 and R120 are taken as basis.

  4. 04

    Thickness calculation

    Required DFT is determined according to the section factor (Hp/A), critical steel temperature and manufacturer-approved loading table.

  5. 05

    Record

    Coating thickness, curing, mesh or reinforcement requirement and final measurements are recorded.

Standard approach

Fire protection requires a different verification chain than corrosion protection. The product's test document is as decisive as the system itself.

EN 13381-8
Determination of the contribution of fire protection systems to steel elements
EN 13501-2
Classification according to fire resistance tests
Hp/A
Section factor; the geometric ratio that determines the heating rate of the element
ETA / test report
Manufacturer approval document and loading table

Depending on project and product approval, EN 13381-8, EN 13501-2 and relevant national or international fire design requirements are taken into account. The final system is verified with the product manufacturer's test and ETA documents and customer specifications.

Frequently asked questions

The most frequently asked questions during the quotation phase. If you cannot find what you are looking for, you can write directly.

It is a thin coating under normal conditions. In case of fire, it expands with heat to form an insulating carbon layer, delaying the temperature increase of the steel supporting element. The aim is to postpone the steel reaching critical temperature for the intended duration.

It expresses the target fire resistance period in minutes: R30 for thirty minutes, R120 for one hundred and twenty minutes. Which duration is required is determined by the project's fire design; the coating thickness varies according to this duration and the element's cross-sectional properties.

The required dry film thickness is determined based on the section factor (Hp/A), critical steel temperature, and the manufacturer's approved loading table. Different sections require different thicknesses for the same target duration; therefore, the element list and section information are important for quotations.

It is the ratio of the cross-sectional area of the element's fire-exposed surroundings to its volume. Elements with a high section factor heat up faster and require a thicker coating. This value is calculated from the element's geometry.

Both are applicable. The choice is made based on the application environment, drying conditions, exposure, and project specifications. The system is not a single layer: depending on the project, primer, intumescent coat, and appropriate topcoat work together.

Depending on project and product approval, EN 13381-8, EN 13501-2, and relevant national or international fire design requirements are considered. The final system is verified with the product manufacturer's test and ETA documents and the customer's specification. Coat thickness, curing, mesh requirements, and final measurements are recorded.

Evaluate your project with our technical team

Once the part information, desired surface preparation, and paint system are clarified, the quote is prepared in one step. You can directly attach your specification file if available.

Example: R90 target, HEB 300 columns, section factor list attached.

  • Specification and drawing file can be attached
  • Unknown technical fields can be left blank
  • A reference number will be provided after submission